Greenifying Steelmaking/Decarbonisation of Steel Industry

GS-II | Polity

Greenifying Steelmaking/Decarbonisation of Steel Industry

Q. Context:

·        According to new research,Hydrogen is a crucial part of the world’s plans to 
   greenify its manufacturing and automobile industries as a fuel whose production and use
       needn’t emit carbon
.

·        But in the steelmaking industry, hydrogen can also be used instead of carbon in an important chemical reaction that contributes to 5-7% of the global greenhouse-gas emissions and 11% of carbon dioxide emissions.

 

Q. What is Decarbonization?

·   Decarbonisation is the reduction of carbon dioxide emissions through the use of low carbon power sources, achieving a lower output of greenhouse gasses into the atmosphere.

·   Decarbonisation’ tends to refer to the process of reducing ‘carbon intensity’, lowering the amount of greenhouse gas emissions produced by the burning of fossil fuels.

Q. What is India’s status?

·    India is the world’s second-largest steelmaker, having produced 118.2 million tonnes in 2021.

·  Making one tonne of steel releases 1.8 tonnes of carbon dioxide, making the sector’s decarbonisation plans an integral part of the country’s ability to achieve its climate commitments.

 

Q. What is the method used?

·   Strong steel consists of a tiny amount – less than 1% – of carbon. To achieve this mix, iron oxide is heated with coke (a form of coal with high carbon content) at 1,700 C inside a blast furnace.

·  The carbon reacts with oxygen to form carbon dioxide, leaving iron with around 4% carbon behind. This iron is remelted and oxygen is blown through it, producing more carbon dioxide and reducing the amount of carbon in the iron to a desirable level.

·   The blast furnace ironmaking process is the predominant primary metal production process, with the carbon emissions accounting for approximately 90% of the total value of the entire steelmaking route

 

Q. Way Forward?

·    The transition to a low-carbon world requires a transformation in the way we manufacture iron andsteel. There is no single solution to CO2-free steelmaking, and a broad portfolio of technological optionsis required, to be deployed alone, or in combination as local circumstances permit.

·    Currently, multiple hydrogen-based steelmaking technologies are under development. A promising one is shaft furnace hydrogen direct reduction, which uses clean hydrogen as the oxygen-removal agent. With some fine-tuning, it is expected to be able to reduce carbon dioxide emissions by up to 91%.

 

What is hydrogen-based reduction?

 

·   Direct reduction of iron is the chemical removal (reduction) of oxygen from iron ore in its solid form. The iron used in the steelmaking process is currently chemically reduced from iron ore through the use of fossil resources – natural gas or coal. This process is known as Direct Reduced Ironmaking (DRI).

·      Carbon combines with the oxygen in the iron ore, producing metallic iron and a carbon-rich process gas, according to the following simplified chemical reaction:

2Fe2O3 + 3C -> 4Fe + 3CO2

·      It is also possible to reduce iron ore using hydrogen instead of carbon; in this case the waste gas produced is water, as per the following reactions:

Fe2O3 + 3H2 -> 2Fe + 3H2O , FeO +H2 -> Fe + H2O


***Prelims Special ***

Environmental impact of steel production

·        Iron ore is the world’s third most produced commodity by volume - after crude oil and coal - and the second most traded commodity - only beaten by crude oil.

·        The mining of iron ore is highly energy intensive and causes air pollution in the form of nitrous oxide, carbon dioxide, carbon monoxide, and sulfur dioxide from diesel generators, trucks and other equipment.

·        The mining of iron ore also causes water pollution of heavy metals and acid that drains from the mines. Acid drainage can go on for thousands of years after the mining activities have stopped. 

              ***Prelims Special Table***

 

Test Yourself:

 

Q17.Which of the following is/are pollutants from steel industries:

     1.   Oxides of Sulphur

     2.   Oxides of Nitrogen

     3.   Carbon Monoxides

     4.   Particulate Matter

Which of the statement(s) given above is/are correct?

     a)   1 Only

     b)   2 and 3 Only

     c)   1,2 and 3

     d)   All of the above

 

Answer D,All of the above.

 

Q18. In the ‘Index of Eight Core Industries’, which one of the following is given the highest weight? (Prelims2015)

(a) Coal production

(b) Electricity generation

(c) Fertilizer production

(d) Steel production

 

Ans: (b)

 

Q19. In India, the steel production industry requires the import of (Prelims2015)

(a) saltpetre

(b) rock phosphate

(c) coking coal

(d) All of the above

 

Ans: (c)

 

Q20. Which of the following are some important pollutants released by steel industry in India? (Prelims2014)

 

1. Oxides of sulphur

 

2. Oxides of nitrogen

 

3. Carbon monoxide

 

4. Carbon dioxide

 

Select the correct answer using the code given below:

 

(a) 1, 3 and 4 only

(b) 2 and 3 only

(c) 1 and 4 only

(d) 1, 2, 3 and 4

 

Ans: (d)

 

Q21. Steel slag can be the material for which of the following? (Prelims2020)

 

1. Construction of base road

 

2. Improvement of agricultural soil

 

3. Production of cement

 

Select the correct answer using the code given below:

 

(a) 1 and 2 only

(b) 2 and 3 only

(c) 1 and 3 only

(d) 1, 2 and 3

 

Ans: (d)

Mains

 

Q4. Account for the present location of iron and steel industries away from the source of raw material, by giving examples. (2020)

 

Q5. Account for the change in the spatial pattern of the Iron and Steel industry in the world. (2014)

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